Bharat Forge’s
dynamic production

Developing a secure process sequence

$2m turnover, 250 employees in North Carolina

Dynamic sequencing of extruders and software interlocking of child part use ensured the quality of the process was maintained.

The Challenge

Set up a systematic process flow with full process security for a dynamic production sequence.

How Did We Do This?

  • By developing a process sequence and setting up ODIN Workstation accordingly.
  • By developing code and logic to create interlocks for the use of child parts.

Benefits

  • Operator guidance system ensured the correct assembly of the extruder.
  • Multiple cameras and tightening tools were integrated with ODIN Workstation to create a fully controlled system.

Results

  • Software interlocks checking part use, and interlocking based on that, ensured the quality of the assembled part.
  • The traceability of part usage was digitalised and improved.

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