Impact

• Time lost and costs incurred due to:

• • equipment damage
  • asset downtime
  • technician skills shortages

Solution

• Prevent downtime through:

• • efficient and timely preventative asset maintenance
  • mobile-friendly, animated, step-by-step guidance to help maintenance technicians perform tasks accurately
  • automatic scheduling of services based on alerts from real-time sensor data on your equipment

• Implement a predictive maintenance system using smart sensors

We Recommend

Who is it for?

Impact

• Technicians forget to perform routine maintenance tasks
• Lost institutional knowledge when technicians leave your organisation
• Time lost and costs incurred due to:

• • equipment damage
  • asset downtime
  • technician skills shortages

Solution

• Implement a cost-effective computerised system with:
  • automatic scheduling of machine servicing
  • detailed technician guidance
  • in-built accountability and traceability
• Prevent downtime through efficient and timely preventative maintenance
• Implement a predictive maintenance system by:
  • using the manual alert system to flag ad hoc problems during routine inspection
  • adding smart AI-based sensors to your machines, and
  • getting data-driven insights on machines that are operating outside of set parameters

We Recommend

Who is it for?

Impact

• Maintenance is not carried out at the right time:
  • Too early: Unnecessary time lost and costs incurred on idle machine
  • Too late: Machine breakdowns

Solution

• Implement a paperless, computerised system
• Measure actual machine operating time and perform maintenance accordingly

We Recommend

Who is it for?

Impact

• Not knowing if your assets are being used effectively and running at optimal levels
• Inadequate data and analytics to properly guide employees to perform their tasks effectively

Solution

• By implementing a smart sensor-based system, get accurate machine performance data that will allow you to make better business decisions on asset utilisation and capacity planning

We Recommend

Who is it for?

Impact

• No centralised repository of asset data results in lack of information about asset usage, location, performance etc, for business decision-making

Solution

• Centralised data management system that underpins all your ODIN Manufacturing solutions

We Recommend

Who is it for?

Impact

• Lost time searching for manuals, BOMs etc, resulting in:
  • prolonged and costly asset downtime
  • delays in machine repairs
  • incorrect or delayed critical part ordering

Solution

• Easy, efficient access to documentation at your machine (scan QR code) or remotely (via app)

We Recommend

Who is it for?

Impact

• Huge effort to collect and analyse data manually, which is not easy to replicate or update, resulting in less-than-optimal decisions being made regarding:
  • cycle times
  • quality
  • parts produced

Solution

• Access process, quality, and parameter data
• Extract the full value of integrated data to allow individuals to make better decisions in their respective roles and ensure that both machines and humans are performing efficiently

We Recommend

Who is it for?

Impact

• Employees are not engaged or working to support the organisational goals
• Less than optimal outputs from employees

Solution

• Empower employees with their own personalised performance dashboards and real-time feedback to assist with data-driven behavioural change

We Recommend

Who is it for?

Impact

• Lack of information prevents timely management interventions
• Not ensuring that your employees are performing optimally

Solution

• Get access to a simple mobile dashboard that tells you how your team is performing in terms of productivity, quality etc.

We Recommend

Who is it for?

Impact

• Operators struggle with complex assembly sequences for multiple part variants on the same production line – often resulting in cycle time and quality issues
• No on-demand upskilling system to train operators on current and future factory needs

Solution

• Improve operator efficiencies using:

• • operator guidance system with dynamic work instructions for different part variants
  • Virtual Reality assembly training with real-world simulations

We Recommend

Who is it for?

Impact

• Inadequately trained technicians can prolong downtime and cause asset damage

Solution

• Prevent human error by:

• • using our system to set up standard operating procedures for efficient, accurate tooling change-overs
  • training technicians through simulations in a consequence-free virtual environment

We Recommend

Who is it for?

Impact

• Line remains inefficient due to prohibitive cost of programmers required to optimise it, resulting in continuous sub-optimal line performance

Solution

• Make simple changes to optimise your assembly line without the need for costly programmers

We Recommend

Who is it for?

Impact

• Not using your line to its full potential by building multiple variants
• Increase in non-value-added time due to inefficient tooling change-overs

Solution

• Build multiple part variants with a minimum Batch Size 1
• Set up standard operating procedures for building multiple part variants in a complex sequence
• Set up standard operating procedures for efficient, accurate tooling change-overs

We Recommend

Who is it for?

Impact

• Too much manual data collection and analysis required
• OEE data is in the past and not live
• Granular details behind OEE are not accessible to support effective corrective actions

Solution

• Get real-time data straight from the production line
• Create your own customised dashboard with information relevant to you

We Recommend

Who is it for?

Impact

• Lost time searching for tooling during change-over, resulting in machine downtime
• Unnecessary cost of replacing lost tooling

Solution

• Use our system to keep track of multiple tooling sets in your factory, using asset location data

We Recommend

Who is it for?

Impact

• Problems go undetected and rework process is handled inefficiently
• Quality problems, reputational damage and unhappy customers

Solution

• Implement a dynamic QA process that integrates with your production process
• Use a built-in traceability solution to systematically keep track of all operations
• Establish process security with QA procedures that cannot be skipped, bypassed or executed inaccurately

We Recommend

Who is it for?

Impact

• Production and quality inspection processes do not speak to each other
• No visual records for traceability and accountability purposes

Solution

• Digitise your end-of-line quality inspection process and combine it with your ODIN Workstation production process
• Take a photo of each assembled component and associate it with the barcoded part for traceability records and accountability purposes

We Recommend

Who is it for?

Impact

• Compromised product quality
• Quality problems, reputational damage and unhappy customers

Solution

• Schedule your critical processes according to stipulated intervals
• Record measurement results and track over time
• Reduce admin time associated with compliance audit processes

We Recommend

Who is it for?

Impact

• Failed parts slip through with good parts
• High scrap rates when parts could have been salvaged

Solution

• Implement a clear step-by-step rework and/or disassembly process for any operator to follow

We Recommend

Who is it for?

Impact

• Deviations in measurements not immediately detected
• Product quality impacted

Solution

• Let a smart analytics app collect your machine data and alert personnel to deviations as they are detected

We Recommend

Who is it for?